Automated Concrete Floor Polishing Robot | ORCAS 860
Concrete floor polishing is a transformative surface preparation process that turns ordinary concrete into durable, low-maintenance, visually appealing polished cement floors suitable for industrial, commercial, and institutional environments. But doing it efficiently — especially over large areas — poses real challenges for traditional methods. That’s where Orcas’s automated concrete floor polishing solutions come in, delivering consistent high performance, measurable quality, and reduced costs on every project.
150+ Industrial flooring contractors are satisfied with Orcos Robot
advanced navigation
ntegrated dust control
multi-stage grinding
why orcas robot
Why Automate Concrete Floor Polishing?
Concrete floor polishing is a mechanical finishing process that uses progressively finer abrasives to grind, hon, and polish a concrete surface. The result is a smooth, reflective floor that combines durability with aesthetic appeal, without needing a secondary flooring overlay. This process can achieve a variety of finishes — from satin to high-gloss — and can be customized with dyes and decorative elements.
Automation dramatically transforms floor polishing by delivering:
✔ Consistent, high-quality surface results
✔ Faster project completion with fewer resources
✔ Superior dust control and site safety
✔ Data-backed quality assurance and tracking
✔ Reduced total cost of ownership compared to manual methods
ORCAS specializes in auto concrete floor polishing systems designed to meet the demands of large-scale commercial and industrial projects.
Successful Cases
Million Square Meters
Client Satisfaction
PIONEER 860 Automatic Polishing Robot
Multi-Level Weight-Based Grinding & Polishing Pressure Control
1. Fully automated floor polishing robot designed for large-area concrete surfaces
2. Multiple adjustable weight modules to precisely control polishing pressure
3. Allows pressure tuning based on concrete hardness, surface condition, and polishing stage
4. Ensures uniform material removal and consistent gloss levels across the entire floor
Our Automated Flooring Polishing Robot
HERO 900 offers a complete solution for concrete and cement floor construction, from surface preparation to final polishing.
This is not just a “robotic grinder,” it’s an intelligent construction system:
3D Navigation
✔ Laser Positioning System
✔ Automatic path planning
✔ No missed areas, no repeated grinding
✔ Suitable for large floor areas (5,000㎡+)
Multi-stage grinding
✔ Coarse Grinding
✔ Medium grinding
✔ Fine Grinding & Polishing
✔ Pre-treatment for sealing/densification
Automatic Dust Collection
✔ Suppresses dust dispersion
✔ Improves air quality during operation
✔ Meets occupational health standards
Real-time data monitoring
✔ Coverage progress reports
✔ Surface roughness/flatness measurements
✔ Construction quality records
✔ QA/QC data documentation
Adaptive Grinding Pressure Control
✔ Automatic adjustment of grinding disc pressure based on ground feedback
✔ Maintenance of stable grinding depth
✔ Prevention of localized excessive wear
Automatic Obstacle Avoidance
✔Multi-sensor obstacle detection
✔Automatic deceleration or stopping
✔Automatic power cut-off and shutdown in emergencies
Intelligent Path Planning
✔ Automatic area scanning
✔ Generation of optimal grinding paths
✔ Support for regular and irregular areas
✔ Automatic recording of completed areas to avoid omissions and repetitions
Grinding Disc Protection
✔ Real-time monitoring of grinding wheel status
✔ Automatic pause upon encountering abnormal resistance
✔ Prevention of grinding wheel overload and breakage
✔ Extended lifespan of diamond grinding discs
Our Robot Application Scenarios
Industrial Warehouse Grinding | Large-area consistency | Automatic coverage + polishing
Parking Lots & Basements | Dust control | Dust collection system
Automated Warehousing and AGVs | High flatness requirements | Intelligent path planning
Manufacturing Workshop Floors | High wear resistance and flatness | Precise CSP control
Concrete Polishing Comparison — Traditional vs. ORCAS Automated Robots
| Key Advantage | Traditional Polishing | ORCAS Automated Polishing Robots |
|---|---|---|
| Area Coverage | Operator-dependent | Fully autonomous, full-area coverage |
| Consistency of Finish | Variable, skill-dependent | High-precision, uniform results |
| Polishing Pressure Control | Manual, inconsistent | Multi-level automated pressure control |
| Speed & Productivity | Slow (10–30 ㎡/h) | High efficiency (100–300 ㎡/h+) |
| Dust Control & Safety | Dust dispersion, heavy PPE | Integrated dust extraction + safety systems |
| Data & QA/QC Reporting | Not available | Real-time tracking & exportable reports |
Construction continues 24 hours a day, even at night.
Autonomous navigation for large areas
Multi-stage grinding & polishing workflows
Integrated dust extraction
- Consistent surface quality, independent of operator skill
Construction continues 24 hours a day, even at night.
Autonomous navigation for large areas
Multi-stage grinding & polishing workflows
Integrated dust extraction
- Consistent surface quality, independent of operator skill